Crusher equipment models and their applications

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Crusher equipment
Crushing Equipment

Modern crusher equipment models adopt self-drive mode, possess advanced technology, and complete function. Under any terrain condition, this equipment can get to anywhere in the workplace, in this way, it can decrease the operation to the material, besides, it is also convenient to comprehensively assist the coordination of mechanical equipment. With the control of a wireless remote, it is easy to place the crusher to trail car and transport to the operating site. Because it does not have to spend on assembly time, therefore the equipment can throw into work immediately when it arrives at the operating site. The newer models use a direct drive system for optimum fuel efficiency and low operating costs and include several user-friendly features. This ensures that they’re both simple to operate, and easy to maintain. Mobility and versatility have been key factors in the development of new models, with many firms also offering new options in the shape of electric and hybrid drive systems. Different types of crusher models are available for different applications, each of them is discussed below.

Different Crusher equipment models and their applications

Hybrid crusher with advanced roll crushing technology

Latest hybrid crushers are designed for the primary, secondary and tertiary crushing of soft to medium-hard materials that also have a tendency to be wet and sticky. This versatile machine combines advanced roll crushing technology, overload protection and a compact frame to optimize your productivity. Depending on the application and model, it can achieve capacities of up to 12,000 metric tons per hour. Hybrid crusher models have a compact design and take up minimal space, thanks to a small roll diameter made possible by the aggressive tooth geometry. The crushing rolls are equipped either with crushing rings, segments or crushing picks, depending on the application and feed material. The drive system for the rolls consists of individual electric motors for each roll, as well as couplings and gears. The newer models have a compact design and take up minimal space. The crushing rolls are equipped either with crushing rings, segments, or crushing picks, depending on the application and feed material.

Jaw crusher featuring hydraulic discharge setting adjustment

Modern jaw crusher comes feature hydraulic discharge setting adjustment, adjust-on-the-fly chamber clearing in the event the site loses power (once power is restored) and hydraulic relief for overload events with auto-reset. Machines have an aggressive nip angle that provides consistent crushing throughout the entire crushing chamber, which leads to increased production and less downtime on maintenance. Hydraulic separation and individual lifting of shells are in a trend that creates a better environment for any workers on-site working with the equipment. The size of a jaw crusher is designated by the rectangular or square opening at the top of the jaws. Primary jaw crushers are typical of the square opening design, and secondary jaw crushers are of the rectangular opening design. Jaw Crushers can be used in stationary, wheeled portable and track-mounted locations. The Jaw Crusher is well suited for a variety of applications, including rock quarries, sand and gravel, mining, construction and demolition recycling, construction aggregates, road and railway construction.

Gyratory crusher lined with wear-resisting plate

 Gyratory crusher consists of a heavy cast-iron, or steel, frame which includes in its lower part an actuating mechanism and in its upper part a cone-shaped crushing chamber, lined with wear-resisting plate. Spanning the crushing chamber across its top is a steady-rest (spider), containing a machined journal which fixes the position of the upper end of the main shaft.  In the newer models, the active crushing member consists of the main shaft and its crushing head, or head center and mantle. This assembly is suspended in the spider journal by means of a heavy nut which, in all but the very large machines, is arranged for a certain amount of vertical adjustment of the shaft and head. At its lower end the main shaft passes through the babbitted eccentric journal, which offsets the lower end of the shaft with respect to the centerline of the crusher.

Cone crusher designed  for the hardest material types

The new hybrid models of cone crusher come with multi-cylinder hydraulic cone systems suited for the secondary or tertiary stages of crushing plants by changing body liners and adaptors. It comes with the automatic control and fingertip manipulation system and two hydraulic cylinders that have a protective effect that if one overloads, then another one can fast react to clear choke merely by remote control. They are widely employed for crushing hard and abrasive materials in both the aggregate and mining industries. Designed especially for the hardest material types, cone crushers are one of the best choices for crushing river gravel, basalt and granite, along with abrasive materials in the mining industry like iron, chrome, magnesite and copper ores. The robust design and high-grade cast steel body of our cone crushers provide the strength and stability necessary for crushing extra-hard materials while ensuring low maintenance costs.

Different types of crusher equipment models
Different types of crusher equipment models

Impact crusher enabled with maximum feed size

Latest  impact crushers  have been designed to offer both excellent reduction and high consistency of product yield. With its compact design and ease of mobility, the impact crusher  is primarily suited to recycling, demolition and mining applications. The crusher is capable of processing a wide range of material at a high output, these plants are versatile, easy to operate and fuel efficient due to their direct drive system. They are available in stationary, track, and portable configurations meeting any demand for any of these industries. The new hybrid models of impact crusher are engineered for maximum feed size, target output size, and total capacity. The newer models are capable of producing construction-grade aggregate, artificial sand and stone materials, run of mine material, especially for the secondary and tertiary crushing stages.

Ball mill crusher for multiple industry applications

Ball milling crusher uses powder grinding mill used to grind ores and other materials to 25 mesh or extremely fine powders, mainly used in the mineral processing industry, both in open or closed circuits. Ball milling is a grinding method that reduces the product into a controlled final grind and a uniform size, usually, the manganese, iron, steel balls or ceramic are used in the collision container. The ball milling process is prepared by rod mill, sag mill, jaw crusher, cone crusher, and other single or multistage crushing.  The newer models of this machine are widely used in cement, silicate products, new building materials, refractory materials, fertilizer, black and non-ferrous metals and glass ceramics and other production industries of all kinds of ores and other grind-able materials can be dry or wet grinding.

Roller crusher with replaceable abrasion-resistant steel liners

Roll crusher that has features like high efficiency gear drive and hydraulic gap management to ensure lowest possible operation cost and ease of use. It can be used even for larger feed sizes.The newer models offer belt-driven Roll Crushers in four designs: Single Roll, Double Roll, Triple Roll and Quad Roll Crushers, which provide a substantial return on investment by operating at low cost and maximizing yield by generating minimal fines. The rugged design, which incorporates a fabricated steel base frame lined with replaceable abrasion-resistant steel liners, stands up to the toughest mineral processing applications while providing safe and simple operation, including an automatic tramp relief system to allow uncrushable objects to pass while the crusher remains in operation.

Hammer Mill crusher to generate high-quality aggregate

The hammermill is distinguished by its rotor that features a series of hammers, instead of blow bars, that hang loosely, ready to be spun. Once the rotor is in operation, the resulting centrifugal force sends the hammers outward, spinning rapidly in order to crush the material being processed. The newer models of this machine generate high-quality aggregates, cubical in shape, with superior soundness. it is expected that they strike and contact against each other, resulting in even further reduction.Depending on the type of material needing crushed, the hammers themselves can vary in number, size, and style. In a hammermill used for aggregate crushing, it is typical that the hammers are fewer in number, large, and flat to encourage optimal size reduction. Hammers are typically cast in a solid manganese.

Different types of crusher equipment models
Different types of crusher equipment models

Rod Mill crusher with output material board

Latest road mil crushers employ high carbon steel or special steel rods of nearly the same length as that of the drum, in place of steel balls in ball mills. Grinding Rod Mill is mainly used for feldspar, quartz, minerals and other raw materials, processing, crushing, also applies to the production of abrasives, cement, steel grit, slag powder, copper ore, iron ore, gold ore, concrete aggregate , asphalt aggregate and other hard, brittle materials in the crushing and broken. eel rods of different specifications are installed in the crushing chamber. When the frame rotates, centrifugal force is produced. At the same time, the steel rods are carried to some height and then fall to grind and strike the material. After grinded in the crushing chamber, the powder is discharged by an output material board. The newer models of this machine are driven by motor with speed reducer and peripheral large gear, or low-speed synchronous motor with peripheral large gear.

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